Guide to Designing 2-Color Pad Print

GUIDE TO DESIGNING 2-COLOR PAD PRINT

2-color pad print is the perfect solution if you want your cassette face design to pop right off the shell. This service is available by special request, you can mention it in the ‘Notes’ section of your cassette duplication order and we’ll send you an updated quote. But before you jump into designing your 2-color pad print artwork, there’s some restrictions to keep in mind. Here’s the breakdown:

Templates

We will require that you provide your artwork in our templates, without exception. Since your two-color artwork may need increased accuracy in its placement we cannot manually move your artwork into our templates and risk losing its proper alignment. Our pad print templates can be found here.

We now ask that our clients send us vector artwork as opposed to bitmap. This allows us to print higher quality images with finer lines and sharper text. Adobe Illustrator is your best bet for vector image design.

Files

Each color and side should be its own individual file. So if you are designing a two-sided cassette with green and black on each side, your files names should be similar to the following:

Side A – Green.PDF
Side A – Black.PDF
Side B – Green.PDF
Side B – Black.PDF

Color Order

When choosing your two pad print colors, you need to be clear as to which color is the foreground (top layer) and which is the background (bottom layer). For the best results, the lighter color should be the background. Light ink will not print well on top of dark ink, such as yellow on top of black. However, black on top of yellow will be easily visible.

Trapping

We strongly discourage very accurate layer placement, such as a second color being used as an outline or drop shadow for text and images. Tight registration or perfect placement for two color pad print takes considerably longer to set up, and the printing pad tends to shift over time, meaning that we will eventually reach a point where the two ink placements are slightly offset.

As such, we require a trapping of 2 points between color layers. Trapping is a printing term for overlap, so if you wish the two colors to touch the foreground ink must overlap the background ink by 2 points. If you don’t add an appropriate amount of trapping you will risk there being empty space between the two colors.

Points is a unit of measurement that you can find in your design application. To change the unit of measurement in Adobe Illustrator, simply right click on the ruler and switch to Points.

If you have any questions, don’t hesitate to email us or send us a message on our live chat service.

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A Step-By-Step Guide to Cassette Duplication

The cassette duplication calculator is an incredibly handy order form that allows you to customize your cassette packages while updating you on the price in real-time. However, as our option list grows, we understand newcomers may feel the calculator is a bit overwhelming. We’re always here to help, but this step-by-step guide should answer any questions you may have!

A Step-By-Step Guide to the Cassette Duplication Order Form

Duplication Speed

The duplication speed determines the recording quality of your cassette. Real-time is recorded at, well, real-time speed with your master. This is the higher quality option, with a frequency range of 20Hz to 20kHz. Even so, high-speed duplication sounds wonderful, capable of audio from 20Hz to 17kHz.

Length Per Side

Length per side is for you to let us know the length of the longest side of your master. So that is to say that if your sequence of tracks has a total length of 14:28 for side A, and 15:30 for side B, you’d round up to 16 minutes for the length per side.

But don’t fret, we won’t be adding 30 seconds of silence to Side B, we’ll actually be loading the cassette exactly to the length of your master (with a few additional seconds of lead-in time to avoid cutoffs.)

Copy

Let us know if there’s different audio on each side of the tape, audio on side A only, or if both sides have identical audio.

Tape Type

Like ‘Duplication Speed’, the tape type determines the quality of your audio. Our standard is super-ferro normal bias, which has excellent volume and fidelity. However, if you want even crisper bass and louder volume, our high-bias Maxell XLII-S is the choice for audiophiles. BASF 120 is needed for cassettes that are 120 minutes or longer in total length. Maxell XLII-S and BASF 120 are only available with real-time duplication.

Cassette Colour

Now we’re getting to the fun parts. We have dozens of shell colours for you to choose from, so you’re faced with the decision on which colour suits your music and artwork best. This list is divided into five sections: opaque, metallic foil, tinted and transparent, glitter shells, and chrome cassettes to pair with Maxell XLII-S tape.

If you want to quickly run through all our cassette shell options, pull up the cassette selection guide to see what we currently have in stock!

Packaging

Here you can choose the type and colour of your cassette case. We have tons of Norelco cassette case colours in stock, so you can match them with your cassette shell colour if you so desire. We can also add special packaging to your Norelco cases, such as laser engraving designs to the case, or an outer O-Card which wraps around the cassette case, giving you an extra layer of artwork.

If you’re searching for deluxe packages, check out our cassette vinyl albums. They open like an audio book with enough additional space for a booklet, pins, or patches.

Cover Type

Here is where you’ll choose the format for your printed artwork. JP0 J-cards are standard three panels (front, spine, back), and you can add additional panels for liner notes, lyrics, or artwork. You may also choose between single or double-sided printing.

You can also choose your printed trapsheet artwork for cassette vinyl albums. 4/0 refers to single-sided printing, and 4/4 would be double-sided printing, though you’d want to combine the 4/4 trapsheets with our transparent cassette vinyl albums for the sake of visibility. You can add panel foldovers as inserts for your trapsheets as well.

Label Type

Now we’re at the customization stage! The label type is how you’d like to decorate the cassette itself. Paper labels are printed stickers that we place on the cassette, whereas pad print is an ink design that we stamp directly to the cassette and cannot be peeled off. Finally, laser etching is a laser-created engraving to the face of the cassette, permanently carving in your design. You can choose to have these label types on either one side or both sides of the cassette.

When you choose your label type you will receive a new set of options. Printed labels will ask you which label shape you’d like. We wrote a blog post that will give you visual examples of each label, so take a look before deciding!

Pad print will ask you which colour you’d like. Pad print is one colour only, though by special request we can print up to two colours on the cassette. ‘Pad print type’ depends on the size of your artwork. For simple text and a small logo choose ‘standard design’, but for halftone artwork, large solid areas, or extended print areas, choose ‘floods or halftones’. Finally, ‘single or double hit’ depends on how vibrant you’d like your pad print. If you’re printing a black image on a white shell, single hit will do. However, if you’re printing a light colour on a dark shell (such as yellow ink on a black cassette), we highly recommend double hit.

Download Codes

Download codes are absolutely essential for when you want the benefits and tangibility of physical media and not lose the convenience of digital files. We can host the album for you (max 250MB) and print digital download codes. Alternatively, you can supply us with codes to print if you have your own hosting, or even a list of Bandcamp download codes!

Obi-Strips

Obi-strips follow the Japanese aesthetic of album packaging, adding a printed strip of artwork and text to your case. Traditionally these included album descriptions and prices, but it’s your design, you do whatever you want with it! Choose between vertical or horizontal obi-strip orientations.

Test Tape

We sent you a newsletter about test tapes just last week, but to summarize, if you want to approve the audio quality of your cassette before mass production then you can add a test tape to your order. Keep in mind that it does not include printing and packaging, and it adds another 1 to 2 weeks to your order turntime.

Overwrap

If you want your cassette to arrive in mint condition, or if you’re planning on selling them in-store, we suggest adding overwrap to your order. An alternative option is our resealable clear bags which have an adhesive strip for multi-use and keeping your cassette immaculate.

Rush

We recently reinstated rush options! Our turntime is currently 5 to 8 weeks, but if you need your album with the quickness you can turn your quote into a rush order. Please note rush orders are measured in business days.

Quantity

This one’s easy. How many copies do you want?

UPS Shipping Option

UPS Standard Shipping is the default shipping method to the United States and Canada! If you need your album immediately, we’d recommend the 2-day or overnight shipping options.

UPS Signature Delivery

We highly recommend choosing this option. This will ensure that your package arrives not just to your door, but to your hands. That way no mail carrier will leave it on your front porch for it to be stolen, or hand it over to negligent neighbours who immediately leave for vacation.

And that’s it!

Oh my God, did you read all of that? Well if you did, by now you surely know your way around our cassette duplication order form. All you have to do is ready your audio and artwork for upload (artwork templates here!), and visualize which packaging combination will look best on your merch table and checkout page.

Order cassette duplication today